Volumetric Scanner System Takes Truck Load Measurement to the Next Level

For industrial and agricultural businesses looking for the more efficient and advanced way to measure truck loads, the new volumetric scanner system from Walz Scale offers a new and powerful solution for many different businesses.

Delivery the perfect blend of simplicity, accuracy and efficiency, the Walz Load Scanner (WLS) is 3D volume scanning system that uses laser technology to scan truck loads. These easy-to-generate load scans can be converted into weight metrics for all types of uses.

What Exactly Is The Walz Load Scanner?

The WLS truck load scanner gives precise volumetric load calculations on truck loads which are converted into weight metrics. The truck has to be open at the top while the scanner’s head is directly below it. This system enhances safety when it comes to weight distribution in the trucks. In addition, it can also be used for external weighing systems.

How Does The Truck Load Scanner Work

The system’s operation is based on patent pending algorithms and laser technology which enables it to give best results in management of truck loads without making any contact. This makes it suitable for industries which transport huge volumes of bulk materials.
Walz Truck Load Scanner on YouTube

During operation, WLS truck load scanner system compares empty scans of vehicles to their respective loaded scans. To make the process fully automatic, vehicles are usually fitted with RFID tags. Usually, vehicles should not exceed 3.5 mph while driving under the scanner but the system can offer high speed scans.

Why So Many Businesses Opt for the WLS

The WLS is becoming highly popular in many different industries. In fact, many businesses that depend on heavy-duty truck scales are now opting for the truck load scanner as a better solution. Here's why:

Very affordable

Unlike other payload management systems, such as heavy duty weigh bridges and portable truck scales, WLS is very affordable. Installation cost is usually half of what is spent in installing fixed weigh bridges. Furthermore, the system is simple, efficient and very organized. With WLS you don’t have to worry about major maintenance procedures such as recalibration.

Highly durability and flexibility

This truck load scanner is designed and manufactured under the supervision of highly skilled personnel. Its materials are of high quality hence it can serve for many years in hostile production environments such as mining and construction.

Generates precise calculations

Don’t expect any estimations while using WLS. The technology in this scanner ensures that payload measurements and data are reliable and accurate at all times. It eliminates any errors brought about by moisture content, compaction and load variation.

Optimized efficiency and throughput

Walz Load Scanner system can be installed and start operating on the same day. Its technology enables it to make calculations in a matter of seconds and this data can be accessed in real time using advanced software systems. It is also compatible with mobile devices such as tablets and iPads.

Always reliable and dependable

Some load scanners will require calibration and maintenance after a period of time. If such operations are not carried out, such scanners give room for more errors. However, with WLS, you can use it for years without servicing or re-calibration. In addition, it ensures that the output remain consistent for long years of operation. This makes it the ideal scanner when dealing with large volumes of materials in harsh conditions.

The Walz Load Scanner is the best for tracking production flow without any interruption. This increases the overall efficiency and output of the industry. For more information, visit LoadScanner.com, the official website of the Walz Load Scanner system.

Load Scanner for Precise Payload Valuation & Data Management

Measuring the weight and volume of construction supplies, crops, minerals, natural resources, and other elements that require accurate measurement is critical for many industries. The new and advanced load scanner systems on today's market can cater to this need for your businesses that require load valuation for daily operation.

Not all load scanner systems are created equal, but most share underlying capabilities and commonalities worth mentioning. In short, a truck load scanner can be the ideal solution for precise payload valuation and accurate data management.

What is a "Load Scanner"

Do you hire people to check loads on your trucks and analyze if they are using all of the available spaces in your trucks and if your trucks can take heavier load? If you do then you already know that this can take for an hour or so.

Now, what if you can just let a simple piece of equipment do this for you in just a few minutes or even a few seconds? It can be done by using a load scanner. This easy-to-setup load scanner scans 3D images of your truck loads and track and manage scanned data for faster analysis. Load scanner supplier like LoadScanner.com offer advanced load scanner systems with all of the software and solutions users need to make calculated decisions.

Tracking Scanned Truck Load Data 

Monitoring which load goes to which truck can not only crowd your recording sheets but it can make overall management of business operations more difficult.

With a load scanner, you won’t have to worry about this. It can store load scan data on a computer, laptop or mobile device and keep track of data through its software. This can make sure you can fully work on more important aspects of your operations.

Visual Load Scan Analysis

Traditionally, the best way to accurately describe your truck load and decide whether you are maximizing your trucks’ space capacity is by looking at it directly. However, physical tasks like these can be very tiring.  Even if you have personnel who can do this for you, you may either have to spend more money or sacrifice productivity. Load scanners can make detailed 3D scans of your load so you can describe and analyze truck loads on a computer monitor.

Automatic Calculations

If you don’t want to be bothered with valuation and load calculation tasks, you can always leave it to your load scanner. Also, load scanners can make accurate measurement that you can use during your business’ day-to-day operations.

If you are struggling to make your operations more productive and cost-efficient then using load scanners is worth considering. In case you want concrete evidences that prove using load scanners can help you, you can take a look at other businesses that are already using them.

On-Board Truck Scales Advance Large-Scale Weighing Technology

Accurately measuring load weight is imperative for mining trucks that carry massive loads, and base these loads on their revenue. In short order, a dependable scales system specifically for mining trucks is key. The advent of on-board scale technology has revolutionized the way in which truck scale systems are designed.

Since its introduction in 2005, on-board truck scales has advanced the engineering weighing system for various types of load bearing vehicles. Unlike the in-ground scales that require trucks to drive over them to check the weight, on-board scales have no such requirements. As items are loaded in the truck, the scale gives reading instantaneously. This is just one of the major reasons for which on-board scales have become so popular.

Companies like Walz Onboard (the on-board truck scale branch of Walz Scale) has been progressing the technology behind these advanced scale systems. Learn more below about how these scales have revolutionized the market and design of mining truck scales.

About On-board Truck Scale Technology

Although the components that come with such scales are of different types, the functionality of a scale is either of the two types: Load cell and Air suspension. It means that an on-board scale uses one of these methods to calculate weight correctly.

Load cell method is more “contemporary” compared to air suspension. Basically it is a transducer which means it converts a force, like pressure, to electrical signal and thus measures the carrying weight of the vehicle. On the other hand an air suspension based scale uses a flexible bellows to measure the weight. This bellows are pumped by an electric compressor or air pump.

It is difficult to pinpoint the components that are used in modern on-board scales. However they usually have the three items that need to be installed in the system: Air Suspension Sensor, Mechanical Sensor and Indicator. The sensors are placed on the axle groups and their number depends on them as well. These sensors measure temperature, pressure, axle deflection as well as per axle weights.

Modern sensors can give reading that is accurate within .3% - 1% of gross vehicle weight or GVW. The indicator or reader can be fixed on the vehicle or kept as handheld. Wireless handhelds provide extra convenience in situations when the loading, checking and driving is done by a single person. Although it differs based on brands, they usually range between 300 and 500 ft.

Read-out Types for On-board Scales

There are several types of on-board truck scales available and each offer different methods for weight reading and overall calculation. Based on the method of functionality, these on-board scale systems can be of the following types:

1. Load cell: As mentioned earlier, load cells are kind of transducer that converts pressure into electric output. These can be either strain gauge or mechanical. Trucks or cargo that have spring suspension usually use this kind of scale.
2. Air suspension PSI reader: This type of scale is not usually used in vehicles that require precise measurements, like trucks that are used in mining operations, because they do not provide very accurate measurements. They are better used in semi-trailers.
3. Air suspension load indicators: These scales show “on the ground” weight in kilograms or pounds. These are analogue and non-electric gauges. They can also calibrate according to frequency.
4. Electronic scales: These scales come with PSI sensors and measure the changes (temperature along with pressure) in a truck’s air suspension. The data acquired is then sent to the receiver which then converts it to understandable approximations. These are the most frequently used on-board scales.

In addition to common mining trucks, alternative weighing systems also include on-board rail scales that offer in-motion weighing capabilities while a train car is moving. Besides the technical facts, a professional in the trucking or mining industry should know the conveniences that an on-board scale provides compared to traditional truck scales.

Advantages of On-board Truck Scales

Anyone who is a part of this industry knows how crucial it is to measure the carrying weight of the truck accurately, especially if they are involved in the mining or similar operations. Other than the obvious conveniences like ease of use, their accuracy level helps to ensure maximum usage of capacity without risking the possibility of violating legal carrying limits. The advantages of these scales are like the followings:

1. The possibility of over-loading can be almost entirely eliminated.
2. Drastically reduces maintaining cost related to over-loading vehicle.
3. Time efficient since the driver does not need to measure the weight every time the amount of load is changed because the indicator updates information immediately as pressure changes.
4. By reducing the repetitive motions for measuring weights multiple time on a truck scale (railroad scale), the vehicle’s fuel efficiency can be increased.
5. Potential accidents can be avoided that can happen due to over-loading.
6. The overall lifespan of the vehicle can be increased with the successful implementation of the overall advantages.

Other than these, on-board mining truck scales also help in avoiding legal complexities, increasing operating efficiency, and increasing return on investments and profit. Logically it is the better option compared to traditional truck scales.